PRODUCT DIVISION: CNC-Education Concept TURN 60 DATE: November 2016 page 1 of 20. EMCO Gesellschaft m.b.h. Salzburger Straße 80 A-5400 Hallein/Austria - PDF

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DATE: November 2016 page 1 of 20 EMCO Gesellschaft m.b.h. Salzburger Straße 80 A-5400 Hallein/Austria TECHNICAL SPECIFICATION Concept TURN 60 PC-controlled slant-bed lathe for the universal CNC education

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DATE: November 2016 page 1 of 20 EMCO Gesellschaft m.b.h. Salzburger Straße 80 A-5400 Hallein/Austria TECHNICAL SPECIFICATION Concept TURN 60 PC-controlled slant-bed lathe for the universal CNC education Control software SINUMERIK OPERATE 840D sl / 828 SIEMENS 810D / 840D SIEMENS 810 / 820 GE FANUC Series 0 GE FANUC Series 21 GE FANUC Series 31i-T FAGOR 8055 TC EMCOTRONIC T02 EMCO CAMCONCEPT DATE: November 2016 page 2 of 20 Contents Contents... 2 Technical Data of the Machine... 3 PC-Control System... 5 Technical data...5 PC-minimum configuration...5 Recommended PC Configuration...5 Machine license:...5 Available WinNC-Control Languages...6 Input- and Operating possibilities...6 Description EMCO Easy2control...7 Basic Machine... 8 Accessories Accessories for Automation Clamping Devices for Work Pieces Tailstock Accessories Accessory for Tool Turret Tools Setting Tools Manuals Courseware E[MCO] Campus...19 Packing... 20 Working area PRODUCT DIVISION: CNC-Education Concept TURN 60 DATE: November 2016 page 3 of 20 Technical Data of the Machine Swing over bed [mm] ø130 Swing over cross slide [mm] ø60 Max. machining diameter (chuck parts with tailstock) [mm] Ø60 Max. parts length [mm] 215 Travel Travel in X-axis [mm] 60 Travel in Z-axis [mm] 280 Main spindle Spindle nose according factory standard Spindle bore [mm] ø 16 Chuck diameter [mm] 74 Hole to chuck [mm] ø 15 Speed range [rpm] Mechanical spindle speed 1 Max. torque [Nm] 10 Main drive AC-motor, power [kw] 1.1 Rated speed [rpm] 1400 Tool turret Number of tool stations 8 Tool holding inside / outside 4 / 4 Tool section for square tools [mm] 12 x 12 Shank diameter for boring bars [mm] ø 10 Feed drives 3-phase step motor with resolution [mm] 0,0005 Rapid traverse in X / Z [m/min] 3 Feed thrust in X / Z (step less adjustable) [m/min] 0-2 Feed power in X / Z [N] 1000 Positioning variation according VDI 3441 in X [mm] 0,008 Positioning variation according VDI 3441 in Z [mm] 0,008 Tailstock (Option) Quill stroke [mm] 35 Quill diameter [mm] 22 Internal taper MT 1 Lubrication system Guide ways All other lubrication parts Grease Grease DATE: November 2016 page 4 of 20 Pneumatic unit (Option) Basic pneumatic unit for automatic clamping devices, tailstock, doors Air pressure required [bar] 6 Air hose connection [mm] ø 10 Compressed air quality cleanliness class 4 (ISO ) Automatic clamping device (Option) Pneumatic solid clamping cylinder with 3-jaw power chuck incl. pressure control and blowing-out unit Chuck diameter [mm] 76 Automatic tailstock (Option) Electro-mechanical tailstock with end position control Quill stroke [mm] 15 Automatic door (Option) Automatic door (pneumatic), incl. position control Painting light gray RAL Nr traffic red RAL Nr graphite gray RAL Nr Power supply Voltage (changeable in E-cabinet) 1/N/PE [V] 115/230 Admissible voltage fluctuations [%] +5/-10 Frequency [Hz] 50/60 Connected load value of the machine [kva] 1,3 Max. main fuse for the machine [A-slow] 13 Safety equipment Machine full covered, axis limit switch door limit switch, emergency off switch Dimensions/weight according CEstandard Height of the center line over the floor [mm] 325 Total height [mm] 550 Floor space W T [mm] 895x745 Total weight of the machine [kg] ~150 Sound pressure level Sound pressure level, average of value [db(a)] 65 Measuring method: Envelope surface measuring method acc. to DIN Operating status: max. spindle speed at idle running Machine acceptance Works standard similar DIN 8605 Safety rules / norms According to EEC - rules / CE EN292 part 1/2, EN60204 part 1 EEC-machine guiding rules appendix 1 DIN EN ISO 23125 Technical data PRODUCT DIVISION: CNC-Education Concept TURN 60 DATE: November 2016 page 5 of 20 PC-Control System Control system with PC and control keyboard (option) Interchangeable control-specific keyboard (not contained in delivery) Separate PC with 14 VGA-colour display (not contained in delivery) Alternative input possibility through EMCO Easy2Control,displaying the operator panel on the screen also possible in combination with a touch screen monitor and a mini operating keyboard for the necessary hardware keys. PC-minimum configuration Processor PC 1000 MHz Operating system 32 bit / 64 bit Windows XP-SP3 / Vista / 7 / 8 Random memory Graphic card Free Hard drive memory, ROM Necessary interfaces 256 MB RAM Resolution min. 800x MB 2 available USB ports / Network card (TCP/IP able) Recommended PC Configuration Processor PC 2GHz Operating system 32 bit / 64 bit Windows 7 / 8 Random memory 32Bit 64Bit 1GB 2GB Machine license: For the direct control of the CONCEPT machine tools and includes machine specific datas. Each machine license is specially created for one CONCEPT machine. DATE: November 2016 page 6 of 20 Available WinNC-Control Languages WinNC-Control Available Languages (Language Abbreviations according to ISO 639-1) Sinumerik Operate 840D sl / 828 Sinumerik 810D/840D Sinumerik 810/820 GE FANUC Series 0 GE FANUC Series 21 FANUC Series 31 EMCOTRONIC TM02 FAGOR 8055 DE, EN, FR, ES, IT, NL, HU, CS, RU, ZH, PL DE, EN, FR, ES, IT, NL, SV, HU, CS, RU, ZH DE, EN, FR, ES, NL DE, EN, FR, ES DE, EN, FR,ES DE, EN, FR, SP DE, EN, FR, ES, IT DE, EN, FR, ES Legend: DE German EN English FR French ES Spanish IT Italian NL Dutch SV Swedish HU Hungarian CS Czech RU Russian ZH Chinese PL Polish Input- and Operating possibilities Standard PC-keyboard Control identical keyboard with interchangeable keypads A contemporaneous use of the PC keyboard/mouse and the Onscreen-control keyboard is possible; there is no need of a switch. Onscreen-control keyboard ( EMCO Easy2control ) A contemporaneous use of the PC keyboard/mouse and the Onscreen-control keyboard is possible; there is no need of a switch. The Software can also be operated by a 16:9 Full-HD-Touchscreen.. DATE: November 2016 page 7 of 20 Description EMCO Easy2control EMCO Easy2control is a Software visualizing the control- and machine-specific keyboards of the WinNC-controls on a 16:9 Full-HD screen. The diverse operation fields for machine, control and short-cuts can be switched by tabs. see graphic: EMCO Easy2control tabs The buttons and regulation keys can be operated by the mouse. When using a Full-HD-Touchscreen, you can operate these buttons and keys with this screen. For operating the Software on the programming station (without machine), you need a license dongle. For operating the Software on a Concept Machine, you need the license dongle and the Mini Machine Operating Panel. PC-Configuration See EMCO WinNC PC minimum configuration, or recommended PC configuration. Hardware-Configuration Full-HD-Screen with min pixels Graphic: EMCO Easy2control tabs using here the control WinNC for Sinumerik Operate Machine Keyboard Operating area on the machine Quick access Operating area of the control reduced to the most important Control specific keyboard Operating area of the CNC-control DATE: November 2016 page 8 of 20 Basic Machine ATTENTION: PC, software and control keyboard are not included in basic machine! EMCO Concept TURN 60 PC-controlled slant-bed lathe for the CNC basic training with interchangeable control unit. Machine complete with fully enclosed working area, safety units acc. to CE-regulations, stepless adjustable main drive, 8-station tool turret, automatic movement to the reference position, electrical and mechanical preparation for automation, connection cable PC - machine, disk with machine data, tool-set for operation, operation manual with spare part list. Possibility for Remote monitoring,!!!caution-without tailstock!!! Software (32bit and 64bit) WinNC control software, machine license. In case of order please indicate type of control required: SINUMERIK OPERATE 840D sl /828 SIEMENS 810D/840D GE FANUC Series 0 GE FANUC Series21 GE FANUC Series31i FAGOR 8055 TC A6D 000 X3Y 400 X3Y 200 X5A C50 X3Y 300 X3Y 360 X3A 300 EMCO CamConcept (32bit and 64bit machine license CamConcept contains the NC-Format DIN/ISO. For translation to other CNC codes postprocessors are available optional: Single licenses: Postprocessor for WinNC Sinumerik Operate Postprocessor for WinNC Sinumerik 840D Postprocessor for WinNC Fanuc21 Postprocessor for WinNC Sinumerik 810/820 Postprocessor for WinNC Fanuc0 Postprocessor for WinNC Emcotronic TM02 Postprocessor for WinNC Fanuc31i-T X3A 400 X5A 467 X5A 460 X5A 461 X5A 462 X5A 463 X5A 465 on request DATE: November 2016 page 9 of 20 EMCO Win 3D-View, turning (32bit and 64bit) 3D-graphic simulation Option for all WinNC s for process visualisation EMCO Win 3D-View, turning, single license X5A 250 Control keyboard basic case Incl.connection cable USB X9B 000 TFT- Display incl. display cable, power supply and attaching parts Main cable VDE Main cable BSI Main cable UL X9Z 600 A4Z 010 A4Z 030 A4Z 050 Control keyboard key module SINUMERIK OPERATE 840D sl / 828 SIEMENS 810 SIEMENS 820 SIEMENS 810D/840D GE FANUC Series 0 GE FANUC Series 21 GE FANUC Series 31i-T EMCOTRONIC TM02 FAGOR 8055 TC X9Z 060 X9Z 010N X9Z 020N X9Z 040N X9Z 110N X9Z 130N X9Z 030 X9Z 210N X9Z 050N Easy2Operate Portable Machine Operating panel to operate the machine via hardware, includes axis buttons, feed override switch, mode switch etc. together with EMCO Easy2Control includes Easy2control single license with license dongle EMCO Easy2control_Programming station X9C E2C Onscreen-control keyboard for programming stations of following control: WinNC for Sinumerik Operate 840D sl / 828 WinNC for Fagor 8055 WinNC for Fanuc 31i WinNC for Sinumerik 810D/840D And for all futurewinnc-controls. Single license incl. license dongle X9C 111 DATE: November 2016 page 10 of 20 Accessories Machine base Base including: drawer for tools and other devices, deposit for PC-tower. WxDxH 1135x1100x800 mm Add machine type to your order! A cover sheet is delivered then. Cover sheet for machine base Absolutely necessary in Concept Turn 60 A7Z 210 A6Z 670 Swivel table A7Z 430 Deposit for monitor and control keyboard. With drawer for PC-keyboard. Height adjustment with gas-pressure-spring from 720 to 970 mm. Swivelling range +/- 30. Installation on both sides possible. Installation left: Extension lead for monitor, keyboard and mouse necessary! WxD 845x550 mm. Table area 700x550 mm Levelling element 4 pieces required, when using with machine base Electronic handwheel For moving the machine s axes manually to proceed zero point- and tool offsets F3Z 150 Q1Z 340 Retrofit able by EMCO technician!! Possible with ACC-Hardware V2 and higher!! Minimal quantity lubrication unit Container volume 500ml, 2 Oil regulators 2 nozzles with flexible hose, air pressure 4bar with regulator and manometer, level monitoring window, coaxial- hoses F1Z 400 Pneumatic unit A6Z540 necessary Factory installed only!! tailstock manually Quill stroke [mm] 35 Quill diameter [mm] 22 Quill taper MT 1 A6Z 040 Life center not included in the package Factory installed only!! DATE: November 2016 page 11 of 20 LED Machine Room Light For a better illumination of the work area inside the machine ZEQ Nachrüstbar durch EMCO Fachpersonal!! DATE: November 2016 page 12 of 20 Accessories for Automation I/O Extension board I/O extension board is required for ALL automation accessories. A6Z 640 Retrofit able by EMCO technician!! Pneumatic unit Prepared for connection of automatic door and pneumatic chuck A6Z 540 Factory installed only!! Automatic door Incl. stroke control A6Z 540, A6Z640 necessary!! A6Z 140 Factory installed only!! Pneumatic chuck Chuck adapter Special outside cover Pneumatic solid clamping cylinder incl. 3 jaw power chuck and blow-out device. Top jaws for pneumatic chuck A6Z 570 A6Z 560 A6Z 540, A6Z640 necessary!! Factory installed only!! Electromechanical tailstock (without live center) Incl. board for clamping device and stroke control A6Z 500 Factory installed only!! Robotic-Interface Necessary for the FMS/CIM - operation X1A 000 A6Z 640 necessary!! DNC-Interface Enables the remote control of WinNC via a software- protocol. The communication is done via the RS 232 interface X5A 050 Not available for FAGOR 8055 TC! The accessories are containing all electrical and mechanical parts for mounting on the machine and a mounting manual. DATE: November 2016 page 13 of 20 Clamping Devices for Work Pieces 3-jaw lathe chuck Diameter 74 mm, with chuck key, incl. 1 set of reversible jaws and flange A6Z 630 Clamping jaws Jaws for A6Z set of soft toothed jaws Collet attachment Consisting of collet holder, union nut and two dowel pins For collets type ESX 25 Clamping range 1,5-16 mm A5Z 040 Set of collets Set of 14 collets, stepless from ø1,5 mm to 14 mm. Type of collets ESX 25 - DIN 6499B Delivery in wooden box Collets Type ESX 25 nominal-ø 2,0 2,5 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,0 DIN 6499B Clamping range 1,5 to 2,0 2,0 to 2,5 2,5 to 3,0 3,0 to 4,0 4,0 to 5,0 5,0 to 6,0 6,0 to 7,0 7,0 to 8,0 8,0 to 9,0 9,0 to 10,0 10,0 to 11,0 11,0 to 12,0 12,0 to 13,0 13,0 to 14,0 14,0 to 15,0 15,0 to 16, DATE: November 2016 page 14 of 20 Tailstock Accessories Live center MT1 Triple-beared live center for supporting long workpieces. A5Z 260 Accessory for Tool Turret Reduction sleeve 8 reduction collets ø 2-9 mm for mounting the twist drills A6Z 270 Tools Tool Package Basic CT60 with 1 # Copying Tool Right 1 # Copying Tool Left 1 # Copying Tool Neutral 1 # OD-Thread Tool Left 1 # Inserts For OD-Thread Tool 1 # Twist Drills 9 pcs. 1 # D-Inserts for Alu 1 # Centre Drill A8, DIN # A6Z 270 Reduction Sleeves 8 pcs. A6Z 940 DATE: November 2016 page 15 of 20 Tool Package Extended CT60 With 1 # Copying Tool Right 1 # Copying Tool Left 1 # Copying Tool Neutral 1 # Boring Bar D10x60mm 1 # OD-Thread Tool Left 1 # Inserts For OD-Thread Tool 1 # Inserts For ID-Thread Tool 1 # ID-Thread Tool D10x60mm 1 # Twist Drills 9 pcs. 1 # Parting Off Tool 1 # D-Inserts For Alu 1 # Inserts For Parting-Off Tool 1 # Centre Drill A8, DIN # A6Z 050 Twist Drill D 12mm 1 # A6Z 270 Reduction Sleeves 8 pcs. Copying tool right A6Z 950 Nr. SDJCR 1212 D Copying tool left Nr. SDJCL 1212 D Copying tool neutral Nr. SDNCN 1212 D OD-thread tool left max. pitch 1,5mm NL 12-2 LH ID-thread tool, ø10x60 mm max. pitch 1,5mm NVR 12-2 LH L=60mm Boring bar ø10x60 mm S10D SDUCL Parting off tool E LH XLCEL 1212 X22 FX DATE: November 2016 page 16 of 20 Indexable inserts for steel No. DCMT EN S40T for: , , , pcs. Indexable inserts for alu No. DCGT H10T for: , , , pcs. Indexable inserts for parting-off tool, 2mm FX 2.2N P H216T for: pcs Indexable inserts for OD-thread tool pitch 0,5 1,5 mm No. 11ER-T-A60 S30T for: pcs Indexable inserts for ID-thread tool pitch 0,5 1,5 mm No. 11IR-T-A60 S30T for: pcs Centre drill, HSS A8, DIN Set of twist drills, HSS 9 twist drills ø2-10 mm (1 mm graded) Twist drills, HSS ø12 mm A6Z 050 Setting Tools Optical tool presetting device For recording tool data in X and Z direction. Complete with stand, vertical column, clamp Lens, microscope tube (magnification 10x), reference tool A6Z 070 DATE: November 2016 page 17 of 20 Manuals Manual Concept TURN 60 DE 1060 EN 1060 FR 1060 SP 1060 HL 1060 TA 1060 FI 1060 Programming instruction turning WinNC for SINUMERIK OPERATE 840D sl / 828 WinNC SIEMENS 810D/840D- T WinNC SIEMENS 810/820-T WinNC GE FANUC Series 0-T WinNC GE FANUC Series 21-T WinNC Fanuc 31i WinNC EMCOTRONIC T02 DE 1849 EN 1849 FR 1849 SP 1849 CZ 1849 DE 1815 EN 1815 FR 1815 SP 1815 HL 1815 TA 1815 CZ 1815 PT 1815 DE 1804 EN 1804 FR 1804 SP 1804 HL 1804 TA 1804 DE 1802 EN 1802 FR 1802 SP 1802 HL 1802 TA 1802 DE 1902 EN 1902 FR 1902 SP 1902 HL 1902 TA 1902 DE1847 EN1847 FR 1847 SP 1847 TA 1847 DE 1805 EN 1805 FR 1805 SP 1805 HL 1805 TA 1805 DATE: November 2016 page 18 of 20 Programming instruction turning WinNC FAGOR 8055 TC EMCO CAMCONCEPT turning EMCO Win3D-View - turning DE 1819 EN 1819 FR 1819 SP 1809 HL 1819 TA 1819 DE 1829 EN 1829 FR 1829 SP 1829 HL 1829 TA 1829 DE 1827 EN 1827 FR 1827 SP 1827 HL 1828 TA 1827 CZ 1827 DATE: November 2016 page 19 of 20 Courseware E[MCO] Campus E-Learning 2.0 for machining. Multimedia teaching and learning materials for CNC training. E[MCO] Campus is a multimedia training program that teaches all the basics of modern CNC technology. The cleverly-designed teaching format makes even complex concepts easy to grasp and learn. Interactive dialog features allow students to progress at their own pace. Views are displayed using attractive 2 and 3D graphics, animations, and videos, sustainably improving the success of the learning process. Languages: German English Spanish Chinese Czech Romanian Polish Single-user license Multi-user license 20 Multi-user license 50 Multi-user license 100 X2Y 400 X2Y 410 X2Y 420 X2Y 430 The Software is working without any time restriction, a renewal of the version is not necessary. A Software Maintenance Contract (SMC) is not available right now. DATE: November 2016 page 20 of 20 Packing Europe packing Standard packing incl. Options to european packing for Machine Concept Turn60: Climate packing Pallet, Alu-bandage, various accessories ZVP Seaworthy packing (as option to European- and Climate packing) ZVP requires climate packing ZVP547120! Options to european packing for machine base: Climate packing Pallet, Alu-bandage, various accessories ZVP Seaworthy packing (as option to European- and Climate packing) ZVP requires climate packing ZVP !
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