TALEP ODAKLI ÜRETİM

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SAP FORUM İstanbul 2014 SAP Yeni teknolojiler ve anlık değişen gereksinimler doğrultusunda üretim süreçlerimizin canlı takibi ve yönetimi çok daha kritik bir ihtiyaç olarak karşımıza çıkıyor. Bu oturumda SAP’nin üretim yönetimindeki yeni yaklaşımlarını sizlerle paylaşacağız.

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  • 1. SAP FORUM İSTANBUL 2014 Basit Düşün Fark Yarat TALEP ODAKLI ÜRETİM Konuşmacı Adı : Emir Barın Firma Adı : SAP Türkiye
  • 2. Shrinking Planet Evolution of Population Connected Planet Evolution of Business Models Shrinking Ecological Renewal Raw Material Scarcity Environmental Expectation Aging Experts Digital Natives Demanding Customers Smart Products & Machines Hyper Connection Data Explosion Social Revolution From Products to Performance Additive Manufacturing ‘ME’-Economy 2 50% greater energy price volatility over the last century 1.8m entering the consumer class over the next 15 years 5.0b will be coming online in the coming decade 50% the price of robots vs. labor has declined 50%.
  • 3. How it was – How it is – How it will be… "You can have any color as long as it's black.“ Henry Ford 1909 Technology Service Revenue Labor Product Revenue Social Networks Product SKU’s © 2014 SAP AG or an SAP affiliate company. All rights reserved. 3 3
  • 4. Our Conclusion. Connections are everything! SAP provides technologies and solutions to connect people, factories, machines and products Innovate Design Plan Make Service Customer as Designer Design Supplier Mfg. Supplier (Design & Mfg) Manufacturer Local Factory/ Plant Sales (Mfg & Service) Customer 3rd Party Service Provider ( Services) Customer as Manufacturer Distributed Manufacturing Design Collaboration Embedded Compliance Supplier Collaboration Predictive Maintenance Customer Centric Service Factory Visibility Performance Monitoring Connected Customer
  • 5. Idea to Performance scenarios Sustainable Innovation Product Development Portfolio Planning Ramp-Up for Production Responsive Manufacturing Insight MFG Planning Execution Operational Excellence Environment Health & Safety Asset Utilization & Reliability Energy Quality After Market Services © 2014 SAP AG or an SAP affiliate company. All rights reserved. 5
  • 6. Idea to Performance scenarios Operational Excellence Environment Health & Safety Asset Utilization & Reliability Energy Quality After Market Services Sustainable Innovation Product Development Portfolio Planning Ramp-Up for Production Responsive Manufacturing Insight MFG Planning Execution © 2014 SAP AG or an SAP affiliate company. All rights reserved. 6
  • 7. Idea to Performance Holistic business approach to increase product and service performance Idea to Performance Differentiation Examples  PLM design hand off to Manufacturing  Real time data feed from Manufacturing to EHS  Integrated ORM approach including real time plant feeds from MFG  Integration of EAM to Manufacturing processes  3D Visualization drives standard approach throughout imagine design plan make service Sustainable Innovation Ramp-Up for Production Responsive Manufacturing Product Development MFG Planning Execution Visibility Operational Excellence Asset Utilization & Reliability Service Environment Health & Safety Energy Quality After Market Service Portfolio Planning Idea to performance Traditional process approach Knowledge Ramp-Up © 2014 SAP AG or an SAP affiliate company. All rights reserved. 7
  • 8. The Best are Leading the Way 47.4% Lower manufacturing cycle time when equipment is correctly allocated to operations and its usage is tracked in real time 5.2% Higher plant on-time delivery when production personnel can quickly pinpoint root causes of problems and identify possible resolution Source: SAP Performance Benchmarking 19.7% Higher production plan adherence when customer delivery dates are integrated with material availability and real-time manufacturing conditions © 2014 SAP AG or an SAP affiliate company. All rights reserved. 8
  • 9. Succeeding Will Require Cross LoB Collaboration Example Use Cases Engineering to Production 1 Accelerated Production 3 imagine design plan make service 2 4 Embedded Sustainability Real-world Feedback © 2014 SAP AG or an SAP affiliate company. All rights reserved. 9
  • 10. Innovation To Help You Run Better Analytics Mobile Technology Cloud • SAP ERP Quality Issue • SAP ERP Confirmation • SAP Complex Manufacturing Accelerator • SAP Work Manager • SAP Round Manager • SAP Manufacturing Integration and Intelligence Database & • SAP Material Requirements Planning powered by SAP HANA • SAP Overall Equipment Effectiveness Management powered by SAP HANA • SAP Quality Management powered by SAP HANA • SAP MII and Microsoft Co-innovation Applications • SAP Manufacturing Execution • SAP Manufacturing Integration and Intelligence • SAP Shop Floor Dispatcher and Monitor • SAP Complex Assembly Manufacturing Solution (CAMS) • SAP Manufacturing Integration and Intelligence • SAP Manufacturing Execution • SAP Business Objects • SAP HANA in-memory analytics • SAP Visual Enterprise spatial analytics © 2014 SAP AG or an SAP affiliate company. All rights reserved. 10
  • 11. Reliably produces to targets and delivers continuous improvements in cost, quality, and responsiveness Plant-to-enterprise visibility  Complete visibility across plants  Quick adjustment to change, exception, and quality issues  Optimal productivity and utilization of resources and assets Why Responsive Manufacturing? Harmonizes complex manufacturing network interdependencies Global coordination  Up-to-date schedules  Complete traceability, quality, and compliance  Real-time event notifications and response Local execution  Detailed production plans  Identification and resolution of constraints to maintain optimal production  Optimized work in progress (WIP) in response to reduced lead times © 2014 SAP AG or an SAP affiliate company. All rights reserved. 11
  • 12. Real-Time Manufacturing Operations Management ERP MES Quality, Data Historian PLC Sensors, scales, gauges Connectivity Business Logic Visualization  © 2014 SAP AG or an SAP affiliate company. All rights reserved. 12
  • 13. A Flexible Platform Performance Management Business Process Integration ERP SCM BOBJ PLAN MAKE DELIVER INTEGRATION Manufacturing Integration & Intelligence Business Logic Services Visualization Quality Engine KPIs / Metrics / Alerts Data Services Composition Environment Manufacturing Simplified UI‘s Analytics Weigh Scales Plant Historian HMI PLC SCADA / DCS LIMS RFID Sensors Scanners Bar codes © 2014 SAP AG or an SAP affiliate company. All rights reserved. 13
  • 14. SAP MII enables manufacturing performance management © 2014 SAP AG or an SAP affiliate company. All rights reserved. 14
  • 15. SAP MII provides manufacturing analytics Manufacturing Analytics • Complete SPC analysis suite delivers actionable real time variable and attribute analysis • Trending functions enable relation of process analytics to orders, lots or batches • Drill down functionality empowers users to quickly execute root cause analysis © 2014 SAP AG or an SAP affiliate company. All rights reserved. 15
  • 16. SAP MII provides work process management Work Process UI • Facilitate integrated, automated, safe and compliant execution of all work process steps along execution. • Out of the box templates for easy adjustments and maximum adaptation • Built in integration to SAP Business Suite avoids data duplication and provides lowest TCO © 2014 SAP AG or an SAP affiliate company. All rights reserved. 16
  • 17. SAP MII provides complete manufacturing operational visibility © 2014 SAP AG or an SAP affiliate company. All rights reserved. 17
  • 18. SAP Manufacturing Execution (ME) Detailed modeling of production processes, and dynamic control of WIP execution Real-time production information Product and process quality improvement:  Role-specific provisioning of relevant information  Zero-defect production  Compliance with internal and external regulations  Serialized Traceability Full Integration between shop floor and enterprise Production and Process Management  Process planning and modeling  Process data collection and monitoring  Paperless production (Operator Terminal)  Alarm/Event Management Quality Management & Traceability  Tests & SPC  Defect recording and Non-conformance management  Serial number / Batch / Time-based material Traceability  Process-Traceability Plant /Machine Data Collection  Time recording  Machine connectivity  Production monitoring (WIP, OEE, Yield, Line monitor, machine status, etc.) Production-Reporting Enterprise Integration (ERP, PLM, etc.) © 2014 SAP AG or an SAP affiliate company. All rights reserved. 18
  • 19. SAP “Out-of-the box“ Integration ME <> ECC (MEINT) Master/Transactional Data Transfer End-to-End Process Integration • Communication based on Web Services, BAPI, RFC • MII for Integration, Extensions and Customizations • End-to-end Process Integration between SAP ME and ERP • Extend-able and customizable scenarios support © 2014 SAP AG or an SAP affiliate company. All rights reserved. 19 SAP Confidential *
  • 20. Integrated Manufacturing Solution Landscape PLM – Enterprise and Supply Network Planning – Order Fulfillment – Controlling and Financials Integration Processes User Enterprise Plant Machines Roles Planner Plant Mgr Quality Mgr Real-Time Dashboards Production Reporting 3D Visualization Operator-UIs Fine-granular, event-driven shop floor processes Product and Process Data (WIP and archive) Operator SAP Manufacturing Execution Core components Bi-directional, buffered data transfer Plant Connectivity ME MEINT/MII PCo © 2014 SAP AG or an SAP affiliate company. All rights reserved. 20
  • 21. Global Reporting, Local Execution Plants SAP ME Plant 1 SAP ME Plant 2 SAP MII server SAP ME Plant 3 SAP MII server SAP MII* server Corporate SAP ERP Global MII Dashboards © 2014 SAP AG or an SAP affiliate company. All rights reserved. 21
  • 22. SAP ME Touch Screen POD Benefits Newly designed, streamlined, Touch Screen POD UI which incorporates the latest touch screen-friendly design concepts to make the shop floor operation’s navigation and use simple and easy on a touch device Touch-friendly designed user interfaces of the most widely used POD activities to complete the Touch Screen POD for use on the manufacturing floor Newly designed touch controls and features ensure an accurate and smooth experience on a touch monitor or large touch tablet  Graphical status indicators  Sound alert upon error display  Button change when process is complete  Icon and text on the button © 2014 SAP AG or an SAP affiliate company. All rights reserved. 22
  • 23. SAP ME - Production Operator Dashboard Delivery of Instructions to the Operator  Reduce Costs – Training, Proficiency  Increase Quality – Error Proofing Red-Line Capabilities  Report issues Integrated Visual Enterprise Viewer  Increase Quality  Speed to Production  Reduce Costs © 2014 SAP AG or an SAP affiliate company. All rights reserved. 23
  • 24. SAP Overall Equipment Effectiveness (OEE) on HANA Enterprise OEE for Broader Supply Chain Improvement HANA Plant - 1 Plant - 2 Plant - 3 Plant - N ECC  Single, common framework for all plants  Enterprise wide repository of data  Cross plant performance comparison  Combined with business context  Broader business implications of performance loss  Framework for broader set of performance capability and improvement © 2014 SAP AG or an SAP affiliate company. All rights reserved. 24
  • 25. SAP Overall Equipment Effectiveness (OEE) Comprehensive Solution Approach Centralized OEE Configuration Configurable Operator Dashboard Cross Plant, Business Context-Related Analytics Simple Operator UI and Data Entry © 2014 SAP AG or an SAP affiliate company. All rights reserved. 25
  • 26. Where to find more information Links • SAP Manufacturing • SAP Manufacturing YouTube • SAP Manufacturing Community • SAP ME WIKI • SAP MII WIKI • SAP Visual Enterprise WIKI http://www54.sap.com/lob/manufacturing.html http://www.youtube.com/sapvideomom http://scn.sap.com/community/manufacturing http://wiki.sdn.sap.com/wiki/display/ME/Home http://wiki.scn.sap.com/wiki/display/xMII/Manufacturing+Integration+and+Intelli gence http://wiki.scn.sap.com/wiki/display/SVE/SAP+Visual+Enterprise+Wiki+Space? original_fqdn=wiki.sdn.sap.com © 2014 SAP AG or an SAP affiliate company. All rights reserved. 29
  • 27. Rapid Deployment, Repeated Benefits $14 million in annual savings due to quality cost savings and process improvements from extending QM Improved True Efficiency (OEE Variant) from 65% to 80% - Implemented first site in 45 days, remaining sites in 3 weeks Savings of $10 million in first year due to improved supply chain processes and visibility; implemented in 90 days Deployed in over 30 plants globally for process improvement; delivering a 20 X ROI in the first two years Increased first time yield (FTY) by 5% and has slashed repair time by 35% © 2014 SAP AG or an SAP affiliate company. All rights reserved. 30
  • 28. Teşekkürler İletişim Bilgileri: Emir Barın Çözüm Yöneticisi SAP Türkiye +90(530)3911687 © 2014 SAP AG or an SAP affiliate company. All rights reserved.
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