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1. ACUrj|A INTEGFIF| Service Manual 1994 2. INTRODUCTION How to Use This Manual Thismanualis dividedinto 23 sections.The first pageof eachsec- tion is markedwith a…

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  • 1. ACUrj|A INTEGFIF| Service Manual 1994
  • 2. INTRODUCTION How to Use This Manual Thismanualis dividedinto 23 sections.The first pageof eachsec- tion is markedwith a blacktab that linesup with its corresponding thumb indextab on this pageandthe backcover.You can quickly tindthe tirstpageof eachsectionwithout lookingthrougha full ta- bleof contents.The svmbolsprintedat the top cornerof eachpage can alsobe usedas a quick referencesystem. Eachsectionincludes: 1. A tableof contents.or an explodedview indexshowing: a Partsdisassemblvsequence. a Bolttorouesand threadsizes. a Pagereferencesto descriptionsin text. 2. Disassemblv/assemblyproceduresand tools. 3. InsDection. 4. Testing/troubleshooting. 5. Repair. 6. Adiustments. SpecialInformation @ lnai""tes a strong possibilityof sevor€pelsonaliniury 01 loss of life it instructions al€ not tollowed. CAUTION: Indicates a possibility ot personalinlury or oquipmont damageif instructions ale not followed. NOTE: Giveshelpfulinformation. CAUTfON: Detaifeddoscriptionsot standad workshopprocedures, salety principlosandservicaopelationsare not included Pleasonote that this manual conlains warnings and cautions against somo spocif- ic sgrvicemethodswhich could causePERSONALINJURY,damage a vehicleor make it unsafe. Pleasounderstandthat those warnings cannot cover all conceivablcwaYs in which service,whetheaor not recommended bv HONDA, might be done, or of the possibla hazardous consequences of svery conceivable way, nor could HONDAinvestigateall suchways. Anyoneusingseryiceplocedures or toofa, whethor 01not recomondedby HONDA,,nust sttisfY him- settthoroughly that neither personalsaf€ty nor v€hicle safety will be jaopaldized. All informationcontainedin this manualis basedon the latestproduct informationavailableat the time of printing.We reservethe right to makechangesat anytime withoutnotice.No partof this publica- tion mav be reproduced,storedin retrievalsystem,or transmitted, in any Jormby any means,electronic,mechanical,photocopying, recording,or otherwise,without the priorwrittenpermissionof the publisher.This includestest. figuresand tables. Specifications trtl:{lt' Maintenance 4Pi Engine H I-"" Fueland EmissionsZa *Transaxle *Steering r- l D l .t/ * Brakes (lncludins!TEg) o *Electrical J--* (lncludinsISBE) FirstEdition7/93 1448 pages All RightsReserved SpecificationsApply to U.S.A.and Canada HONDAMOTORCO.,LTD, Service Publicationottice As sections with r includ€ SRScomponents. special precautionsare lequiled when servicing. http://vnx.su/
  • 3. , , SUPPLEMENTALRESTRAINTSYSTEM(SRS} The IntegraSRSincludesa driver'sairbag,locatedin the steeringwheel hub. ln addition,all mod€lsexcepitna Rs modelfor canadahavea front passenger'sairbsglocatedin the dashboardabovethe glovebox, InformaUon necessaryto safelyservicethe SRSis includedin this servicaManual.ltemsmarkedwith an sstorisk(r) on thr contentspageinclude,or are locatednear,SRScomponents.Servicing.disassemblingor roplacingthea6ltems will requirespecialprecautionsandtools, and shouldthoreiorebe doneby an authorhedAcuradealer. ' To avoidronderingths sRSinoporativo,which couldlard to porronll Injuryor darth In thc cvant ot. r.yr. trontal collision, all sRs sorvico work must be pcrformcd by !n ruthorizcd Acu.! daerrr, ' lmpTopor3orvicaproceduroa,includinginco.roct r.movd r d Installationof tha SRS,could Lld to pc[onc Inlu- ry caussdby unintsntionalactivationot tho airbags. ' All sRs oloctrical wiring harnoa$! aro coverod with yallow In3ulatlon,Rcbtcd componcnts arc bcrtad In tha stoeringGolumn,front console,dsrhboa.d,anddarhboardlowor plnol, lnd in thc d$hbolrd abovctha gaov! bor. Do not uasoloctdcalte$ oquipmonton thaaacitcuhs. NoTE: Theoriginalradiohasa codedthett protectioncircuit.Besureto get the customer'scodenumb6rb€lore* disconnectingthe battery. - removingthe No. 32 (7.SA) fuseJromthe undsr-hoodfuse/relaybox. - removingthe radio. Afterservice,reconnectpowerto the radioandturn it on.Whenthe word ,,CODE,,is displayed,enterthe cus_ tomer's 5-digitcodeto restoreradiooDerauon. http://vnx.su/
  • 4. GeneralInformation ChassisandPaintCodes ldentificationNumberLocations 1-4 Warning/CautionLabelLocations 1-5 Lift and SupportPoints 1-9 1 - 1 0 Lift Safety Stands Towing 1-2 FloorJack 1 - 11 1-12 http://vnx.su/
  • 5. Chassisand PaintCodes U.S.Model VehicleldentificationNumber Manutactulol,Makeand Typ€of Vshicle JH4:HONDAMOTORCO.,LTD. ACURAPsssengercar Line,Bodyand EnginoType DB7:INTEGRA4-door/B1881 DB8:INTEGRA4-door/818Cl DC2:INTEGRA3-door/B18C1 DC4:INTEGRA3-door/B18Bj BodyTypeandTrsnsmissionType 3: 2-doorHatchbackS-speedManual 4: 2-dootHatchback4-speed Automatic 5; 4-doorSedans-speedManual 6: 4-doorSedan4-speedAutomatic Vehicle Glado (Seriesl 4: RS 5: LS 8; GS-R CheckDigit ModelYaal R: 1994 Factory Code S: SuzukaFactoryin Japan SerialNumb€l Vehicleld€ntificationNumberand JH4DB754*RSOOOOO1 I EngineNumber 8l8Br-r300@l-----T----- EngineTyp6 81881: 1.8 f DOHCSequentiatMuhi-pori Fuel-injectedengine Bl8Cl : 1.8| DOHCVTECSequ€nrial Multi-portFu€l-iniected€ngin€ Se al Numbel PaintCode COLOR BG.33P FederalMotor VehicleSafetyStandardCertification TransmissionNumbsr Y80-1000@ I TransmissionType Y80: Manual MPTA:Automatic SerialNumbel PaintCode PaintCode Color BG.33P G-71P NH-5O3P NH-538 NH-575M R-72P R-81 RP.24P YR.5O3M ParadiseBlue-g.€enPeErl LausanneGr6enPead GrsnadaBlackPea.l FrostWhite ThunderGravMetallic TorinoRedPearl MilanoRed StealthGrayPearl RosewoodBrown M€tallic 1-2 3DOOR 4DOOR http://vnx.su/
  • 6. CanadaModel VehicleldentificationNumbel Manutacturer,Makeand Typeof v€hicle JH4: HONDAMOTORCO.,LTD. ACURAPassengercar Lino.Bodyand EngineTYPo D87:INTEGRA4-doot/Bl881 DC2:INTEGRA3-dootBl8C1 DC4:INTEGRA3-dooriB18B1 BodyType and TransmissionTYPo 3: 2-doorHatchback5-speedManual 4'.2-doorHatchback4-speed Automatic 5: 4-doorSedans-speedManual 6: 4-doorSedan4-speedAutomatic VehicleGrade{Sedes} 3: RSwithoutpassengerSRSairbag 4: RSwith passengetSRSaitbag 8: GS-R CheckDigit ModelYeat R: 1994 FactoryCode S: SuzukaFactoryin Japan SerialNumbel JH4DB753.RS800001 EngineNumber 81881-1700001 Engin€Type 81881: 1.8I DOHCSequentialMulti-port Fuel-injectedengine B18C1:1.8I DOHCVTECSequential Multi-DortFuel-iniectedengrne SerialNumber PaintCode COLOR BG.33P VehicleldentificationNumberand CanadianMotor VehicleSafety StandardCertification TransmissionNumber Y80-1000001 TransmissionType Y80:Manual MPTA:Automatic SerialNumbel PaintCode PaintCode Color ParadiseBlue-greenPearl LausanneGreenPearl GranadaElackPearl FrostWhite ThunderGrayMetallic TorinoRedPearl MilanoRed StealthGrayPearl RosewoodBrown Metallic BG.33P G-71P NH-5O3P NH-538 NH-575M R-72P R-81 RP-24P YR-503M 3DOOR 4DOOR 1-3 http://vnx.su/
  • 7. II I ldentificationNumberLocations S Vehicle ldontification NumberlvlNl v.hiclo ldontificalion Numb€rlVlNl Transmbsion Numbor lAuromatic) Transmissiohllumbor lManuall 1-4 http://vnx.su/
  • 8. Warning/CautionLabelLocations BEFERTO-SERVICEMANUALFORDETAII'fDINSTRUCTION E:DRIVERMODULEDANG€R A: CABLEREALCAUTIONA B: CABLEBEALCAUTIONB A DANGER EXPLOSIVE/FLAMMABLE CONTACTWITHACID,WATERORHEAVYMETALSSUCH AS COPPER,LEADORMERCURYMAY PRODUCEHARM. FUL AND IRFITATINGGASES OR EXPLOSIVECOM. POUNDS. STORAGET€MPERATURESMUST NOT EXCEED2OOOF (1OOOCI.FORPROPERHANDLING.STORAGEAND DIS- POSALPROCEDURESREFERTOTHESERVICEMANUAL, SRSSUPPLEMEf{T. POTSON CONTAINSPOISONOUSSODIUMAZIDEANDPOTASSIUM I{ITRATE. FIRSTAID IF CONTENTSARESWALLOWED,INDUCEVOMITING. FOR EYE CONTACT,FLUSHEYESWITH U'ATER 15 MINUTES.IFGASESIFROMACIDORWATERCONTACT} AREINHALED.SEEKFRESHAIR. IN EVERYCASE,GET PROMPTMEDICALATTENTION. KEEPOUTOF REACHOFCHILDREN REFERTO-SERVICEMAI{UALFOROETAILEDINSTRUCTION C: STEERII{GWHEEL OTICE ]{OT|CE IMPROPEBSTEERII{GWIIEELREMOVALORINSTALLATION DAMAGESRSCOMPONENT. FOLLOWSERVICEMANUALINSTRUCTIONCAREFULLY. D: DRIVERINFLATORWAR[{|NGTAG WARNII{G TOPflEVET ACCIDE]TTALD€PLOYMENTANDPOSSIBLE INJURY: ALWAYSII{STALLTHEPNOTECTIVESHORTCOI{NECTOR O THEINFLATORCOI{I{ECTORWHENTHEHARNESSIS DISCONNECTED. F: DRIVERMODULEWARNING A, WABNING THEAIRBAGINFLATORISEXPLOSIVEAND' IFACCIDEN- TALLYDEPIOYED,CANSERIOUSLYI{URTORKILLYOU. . DONOTUSEELECTRICALTESTEOUIPMEI'ITORPROB- INGDEVICES. THEYCANCAUSEACCIOENTALOEPLOYMENT. . NO SERVICEABLEPARTSINSIOE,DO NOT DISAS. SEMALE. . PLACEAIRBAGUPRIGXTWHENREMOVED' . FOLLOW SERVICEMANUAL II{STRUCTIONS CAREFULLY. (cont'd) 1-5 http://vnx.su/
  • 9. Warning/CautionLabelLocations (cont'd) G: DBIVEBTNFORMATTON{SUNV|SORt rThis vo.3ion ot tho lsb€l i! us6d in csrs wtth a,ront soatpaas€ngor'sairbag. G: DBIVEBINFORMATTON{SUNvtSORt. . BEFoREoRrvrNG,ReeoL.qsetmsiDrrxEGLovEBox. ALWAYSWEARYOUNSCIT EELT C.Ai IS EOUIPPEDWITH A DRIVERAIRBAGANO A_FRo_NTSEAT pASSENGERnrnslc nNo e raoNi SEATPASSENGERAIRBAGAS A SUPPIEMENTALBES. TRAINT SYSTEM{SBSI : Lr_ll^gls_lgllsro suppLEMENrrHEsEArBEt-r. 1-6 http://vnx.su/
  • 10. J: GLOVEBOXINFORMATIOf{ AIBBAGINFORMANO SUPPLEMENTALRESTiAINTSYSTEM(SRS) . THESRSMUSTBEINSPECTEDTENYEARSAFTERIT ISINSTALLED.TI{EDATEOFINSTALLATIONISSHOWN ON THE CERTTFICATIONPLATE,LOCATEDON THE DRIVER'SDOORJAMB. . DIAGNOSTICCHECKSAND REPLACEMENTOF SNS COMPONENTSMUSTBEDONEBY AN AUTHORIZED DEALER . SEEYOUROWNER'SMANUALFORAODITIONALSRS INFORMATION. K: FRONTSEATPASSENGERINFLATORWARNINGTAG A WARNING ACCIDENTALAIRBAGDEPLOYMENTCAN SERIOUSLY HURTORKILLYOU. INSTALLTHEREDSERVICECONNECTORWHENTHEIN- FLATORHARNESSIS DISCONNECTED L: FRONTSEATPASSENGERMODULEDANGER A DANGER EXPLOSIVE/FLAMMABLE CONTACTWITHACID,WATERORHEAVYMETALSSUCH AS COPPER.LEADORMERCURYMAY PRODUCEHARM' FUL AND IRRITATINGGASES OR EXPLOSIVECOM. POUNDS. STORGETEMPERATURESMUST NOT EXCEED2OOOF tlOO"CI.FOBPROPERHANDLIING,STORAG€ANDDIS- POSALPROCEDURESREF€BTO THESERVICEMANUAL, SBSSUPPLEMENT. POTSON CONTAI''SPOISONOUSSODIUMAZIOEANDPOTASSIUM NITRATE. FIRSTAID IF CONTENTSARESWALLOWED,INDUCEVOMITING. FOREYECONTACT,FLUSHEYESWITHWATERFOR15 MINUTES. IF GASES(FROMACID OR WATERCONTACT)AREIN. HALED,SEEKFRESHAIR.IN EVERYCASE.GETPROMPT MEDICALATTENTION. KEEPOUTOF REACI.IOFCHILDREN. A' WARNING THEAIRBAGINFLATORISEXPLOSIVEAND.IFACCIDEN- TALLYDEPLOYEO,CANSERIOUSLYHURTORKILLYOU. . DONOTUSEELECTRICALTESTEOUIPMENTORPROB. INGDEVICES. THEYCAN CAUSEACCIOENTALDEPLOYMENT. . NO SERVICEAALEPABTSINSIDE.OO NOT OISAS- SEMBLE. . PLACEAIRBAGUPFIGHTWHENREMOVED. . F O L L O WS E R V I C EM A N U A L I N S T R U C T I O N S CAREFULLY. fi{lHfiFe*% _ 1-7 M: AIRBAGLABEL AIRBAG N: SRSWARNINGIENGINEHOODI SUPPLEMENTALRESTRAINTSYSTEM(SBSI THISVEHICLEIS EOUIPPEDWITHDRIVERSIDEAIRBAG. ALL SRSELECTRICALWIRINGAND CONNECTORSARE COLOREDYELLOW. TAMPERINGWITH,DISCONNECTINGORUSINGELECTRI- CALTESTEOUIPMENTONTI{ESRSWIRINGCANMAKE THESYSTEMINOPERATIVEOBCAUSEACCIOENTALFIR' INGOFTHEINFLATOR. A. WANING THEAIRBAGINFLATORISEXPLOSIVEAND,IFACCIDEN- TALLYDEPLOYED,CAf{ SERIOUSLYHURTYOU' FOLLOWSERVICEMANUALINSTRUCTIONSCAREFULLY. SUPPLEMENTALRESTRAINTSYSTEM{SRSI THISVEI{ICLEIS EOUIPPEDWITH DRIVERANO FRONT SEATPASSENGERAIRBAGS. ALL SRSELECTRICALWIRINGAND CONNECTORSARE COLOREDYELLOW. TAMPENINGWITI{,DISCONNECTINGORUSI GELECTRI' CALTESTEOUIPMENTONTHESRSWIRINGCANMAKE THESYSTEMINOPERATIVEORCAUSEACCIDENTALFIB' INGOFTHEINFLATOB. A WABNING THEAIRBAGINFLATORISEXPLOSIVEAI{O,IFACCIDEN- TALI-YDEPLOYED,CAN SEBIOUSLYHURTYOU' FOLLOWSERVTCEMANUALINSTRUCTIONSCAREFULLY. N: SRSWARNINGIENGINEHOODIi 'This vorsion passonger's ol tho labolis u36din cs.t with a front soat airbag. {cont'd) http://vnx.su/
  • 11. Warning/CautionLabelLocations (cont'd) SERVICEINFORMATION C) SPARKPtUG II{FORMATIONBATTERYCAUTION AIRCLEAI{€R,RECOM- MENDEOOILand FILTERSERVICE RADIATORCAP CAUTIOI{ TIREINFORMATION {300()R) TIREINFORMATIOII t4DOOR) 1-8 http://vnx.su/
  • 12. Lift and SupportPoints Lift Wh€nheavy16arcompon€ntssuchaasusponsion,luel tank, spaletile andhatchale to il]iii6iliieigltt in thetuggageareabsforehoisting.Whensubstantialwoightis lemovedfromths b€ removod,plac6 l€arol th€ car,ths cantor of gravity may chango and can causethe cal to tip folward on the hoist' NOTE: Sinceeachtire/wheelassemblyweighsapproximately14 kg (30 lbs),placingthefrontwheelsintrunkcanassist with the weightdistribution. 1. Placethe lift blocksas shown 2. Raisethe hoista lew inches(centimeters)androckthe carto be sureit is firmlysupported. 3. Raisethe hoistto full heightandinspectlift pointsfor solidsupport. FRONTSUPPORTPOINT LIFTBLOCKS BEARSUPPORTPOINT 1-9 http://vnx.su/
  • 13. and SupportPoints Jack Settheparkingbrakeandblockthewheelsthatare not beinglifted. 2. When liftingthe rearwhen tritrngthe rearof the car, put the gearshift leverin reverse(Automatictransmissionin @ po- of sition). Raisethecarhighenoughto insenthesafetystands. Adjustandplacethesafetystandsasshownonpage 1-11sothecarwillbeapproximatelylevel,thenlow- er the carontothem. Front oor ft FI Li 4. 1 . a Always uss satetystandswhen workingoo 01un- der any vehiclethat is supponedby only a jack. Naverattompt to usea bumporiack fo. lifting or sup- portingtho car, 3. Centerthe bracketin ot the jack the middle lift platform. jsck JACK LIFTPLATFORM Rear JACK LIFTPLATFORM Centerthe jack bracketin the middle of the jack Iift platform. 1 - 1 0 http://vnx.su/
  • 14. SafetyStands SAFETYSTANDS REARSUPPORTPOINT RUBBERATTACHMENTS t$ F FROI{TSUPFORTPOII{T 1-11 http://vnx.su/
  • 15. Towing rl It the car needsto be towed, calla professionaltowing service.Nevertow the car behindanothercar with just a ropeor chain.lt is very dange.ous. EmergencyTowing Thereare three popularmethodsof towing a car: Flat-bedEquipmont-Theoperatorloadsthe car on the backof a truck.Thisis the bestway of transportingthe car. Whsol Lift Equipment-The tow truck uses two oivot- ing armsthat go underthe tires (frontor rear)and lifts them otf the ground.The othertwo wheelsremainon the ground. Sling-typeEquipmont-The tow truck usesmetal cables with hookson the ends.Thesehooksgo aroundparts of the frameor suspensionand the cableslift that end of the caroff theground.Thecar'ssuspensionandbodv canbeseriouslydamagedif this methodof towing is at- tempted. It the carcannotbetransponedby flat-bed,it shouldbe towed with the tfont wheelsoft the ground.lf due to damage.the car must be towed with the front wheels on the ground,do the tollowing: ManualTransmission a Releasethe parkingbrake, a Shift the transmissionto Neutral. AutomaticTransmission a Releasethe parkingbrake. a Start the engine. a Shift to @ oosition,then to S position. a Turn off the engine. NOTICE:lmpropertowing preparationwill damagethe transmission.Followthe aboveprocedureexactly.lf you cannotshift the transmissionor stan the engine(auto- matictransmission),your car must be transDortedon a flat-bed. a lt is bestto tow the carno tartherthan SOmileslgo km). and keepthe speedbelow 3b mph (bE km/h). NOTICE:Tryingto litt or tow your car by the bumpers will causeseriousdamage.Thebumpersarenot designed to supportthe car's weight. Front: Real: TOWING HOOKS http://vnx.su/
  • 16. SpecialTools lndividual tool lists are located at the front of each section http://vnx.su/
  • 17. Specifications StandardsandServiceLimits.'-.'.'."-'-'3-2 DesignSpecifications....'.'.'...."....."......3-17 BodySpecifications '.....'.'.3-20 http://vnx.su/
  • 18. StandardsandServiceLimits CylinderHead/ValveTrain(B188tenginel Secti 6 *: Measuredbetweenthecamshaftandrockerarm. NH:NIHONHATSUJOmanufactur€dvalvespring CH:CHUOHATSUJOmanufacturodvalvesDrino - Declron MEASUREMENT STANDARD{NEWI ' SERVICELIMIT Compression 250rpmandwideopenth.ottl€ Nominal kPa(kgflcm?,psi) Minimum Maximumvariation 1,370(14.0,199) 930(9.5,140) 200t2.0,2a) Cylinderh.ad W6rpage Height r31.95-132.05(5.195- 5.199) 0.05(0.002) Camshaft Endplay Camshaft-to-holderoil clearance Totalrunout Camlobeheight tN EX 0.05- 0.15(0.002- 0.0061 0.030- 0.06910.0012- 0.0027) 0.03(0.001)max. 33.71611.3271l 33.528(1.3200) 0.5(0.02) 0.1s{0.006) 0.04(0.002) Valveclearance(Cold)* lN EX ValvestemO.D. tN EX Stem-to-guideclearance lN EX 0.08- 0.12{0.003- 0.005) 0.'r6- 0.20(0.006- 0.008) 6.580- 6.590(0.2591- 0.2594) 6.550- 6.s60(0.2579- 0.2583) 0.02- 0.0s(0.001- 0.002) 0.05- 0.08(0.002- 0.003) 6.s5(0.258) 6.52(0.257) 0.0810.003) 0.11(0.004) width tN EX Steminstslledheight tN EX r.25- 1.55(0.049- 0.061) 1.25- 1.55{0.049- 0.061) 40.765- 41.235(1.6049- 1.6234) 12.763- 43.235t1,6a37- 1.7022) 2.0t0.08) 2.0(0.08) 41.485(1.6333) 43.485(1.7120) Valvespring Freelength{Reference} lN EX NH CH 42.36(1.668) 47.09{1.854} 47.08(1.854) 41.s6{1.636) 46.27tl.A22l 46.21l1.a22l Valv6guide Lu. lN EX Installedheight lN 6.61- 6.63(0.260- 0.261) 6.61- 6.6s(0.260-0.261) 13.75- 14.25{0.541- 0.561} r5.75- 16.2510.620- 0.640) 6.65(0.262) 6.6510.2621 3-2 http://vnx.su/
  • 19. k (81881 RiRIKENmanutacturePistonring T:TEIKOKUPISTONRINGmanufacturepistonring 7s cti Unitof length:mm {in} EngineBlock{Bl6E1englnel- sectlon MEASUNEMENT STANDARD(NEWI SERVICELIMIT bottomof skirt Top Second oil-- t o p Second '....=- l o p Ringto-grooveclearance Ringendgap o.D. Pin-to-pistonclearance Pin-to-rodinterference Smallendborediameter Largeendborediameter Endplayinstalledoncrankshatt Mainjournaldiameter Warpageot decksLrrface Borediameter BoretaPer Reboringlimit SkirtO.D.at 15mm (0.6in)Irom Clearanceincylinder Groovewidth(Forring) R T ; T No.1,2,4 and5journals No.3 iournal Rodiournaldiameter Taper Out-ofround Endplay Runout Mainbearing-to-iournaloilclearance No.1,2,4 and5journals No.3 journal Rodbearingto-iournaloilclearance Second oit R T Nominal 0.0710.003)max. 81.00- 81.02{3.189- 3.190) 0.10(0.004) 81.07(3.192) 0.05(0.002) 0.25(0.010) Cylinderblock 80.98- 80.99(3.188- 3.189) 0.01- 0.04(0.0004- 0.0016) 1.030- r.010(0.04060.0409) 1.230- 1.210(0.0484- 0.0488) 2.805- 2.820(0.11040.1110) 80.9713.188) 0.05(0.002) 1.0610.042) 1.26(0.050) 2.8410.112 Piston 0.045- 0.070{0.0018- 0.0028} 0.040- 0.065(0.0016- 0.0026) 0.045- 0.070(0.0018- 0.0028) 0.13{0.00s) 0.13(0.00s) 0.13(0.005) 0.60{0.024) 0.6010.024) 0.70(0.028) 0.70(0.028) 0.70(0.028) Pistonring 0.20- 0.35(0.008- 0.014) 0.20 0.30(0.008- 0.012) 0.40- 0.5s(0.0r6- 0.022) 0.20- 0.s0(0.008- 0.020) 0.20- 0.45(0.008- 0.0181 20.994- 21.000(0.8265- 0.8268) 0.0r0- 0.022(0.0004- 0.0009) rrstonrln 0.013- 0.032(0.0005- 0.0013) 20.968- 20.981(0.825s- 0.8260) 48.0(1.89) 0.1s- 0.30(0.006- 0.012) Connectingrod 54.976- 55.000(2.1644- 2.1654) 54.970- 54.994(2.1642- 2.1651) 44.S76- 45.000{1.7707- 1.7717} 0.00510.0002)max. 0.005(0.0002)max. 0.10- 0.35(0.004- 0.014) 0.03(0.001)max. 0.010(0.0004) 0.010(0.0004) 0.45(0.018) 0.04{0.002) Crankshaft 0.024 0.042{0.0009- 0.0017) 0.030 0.048{0.0012- 0.0019} 0.020 0.038(0.0008- 0.0015) 0.05010.0020) 0.060(0.0024) 0.050(0.0020) Bearing 3-3 http://vnx.su/
  • 20. StandardsandServiceLimits CylanderHead/ValveTrain(B18Clenginel Section6 ': M€asuredbetwoonthecamshattandrcc(ersrm. NH:NIHONHATSUJOmanufacturev6lvespring CH:CHUOHATSUJOmanufscturov6lvespring MEASUBEMENT STA]TDARDINEWI SERV|C€UM|T Compr€6sion 250rpmandwideop€nthrottle Nomin6l kPalkgl/cmr,psi) Minimum Maximumvariation 1,860(19.0,270) 930(9.s,140) 200t2.o,2a) Cylind6rhoad Warpage H6ight 'r41.95- 1C2.05(5.s89- 5.593) 0.05{0.002) C.mshsft Endplay Camshaft-to-holdsroilclearance Totalrunout Camloboheight lN Primery Mid Socondary EX Primary Mid Secondary 0.05- 0.1s(0.002- 0.006) 0.050- 0.089(0.0020- 0.0035) 0.015(0.0006)max. 33.411{1.3154) 36.377tl.13221 34.547(1.3601) 33.1110.3036) 35.72011.4063) 34.381{1.3536) 0.5(0.02) 0.15{0.006) 0.03(0.001) Valvoclorrancelcoldl* lN EX ValvestemO.D. lN EX Stom-to-guid6clerrsnco lN EX 0.15- 0.19{0.006- 0.007} 0.17- 0.21(0.007- 0.008) 5.475- 5.48s(0.2156- 0.21591 5.450- 5.460(0.2146- 0.21s0' 0.025- 0.055{0.00'10- 0.0022} 0.050- 0.080(0.0020- 0.0031) 5.11510.21441 s.420{0.2134) 0.0810.003) 0.11{0.(x)4) Valvoseat Width tN EX Sr6minstalledh€ight lN EX 1.25- &#x
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